Wholesale Kingflex Thermal Insulation Rubber Foam Sheet Suppliers, Quotes

Kingflex Thermal Insulation Rubber Foam Sheet is a kind of black flexible elastomeric nitrile rubber foam. It is original closed cell and fiber-free elastomeric foam.

Product Description

The expanded closed-cell structure makes it an efficient insulation. It is manufactured without the use of CFC's, HFC's or HCFC's. Thermal Insulation Rubber Foam Sheet is also effective for reducing HVAC noise. On cold systems, insulation thicknesses have been calculated to control condensation on the insulation outer surface, as shown in the table of thickness recommendation.

Dimension Specifications
Thickness Width 1m Width 1.2m Width 1.5m
Inches mm Size (L*W) ㎡/Roll Size (L*W) ㎡/Roll Size (L*W) ㎡/Roll
1/4" 6 30 × 1 30 30 × 1.2 36 30 × 1.5 45
3/8" 10 20 × 1 20 20 × 1.2 24 20 × 1.5 30
1/2" 13 15 × 1 15 15 × 1.2 18 15 × 1.5 22.5
3/4" 19 10 × 1 10 10 × 1.2 12 10 × 1.5 15
1" 25 8 × 1 8 8 × 1.2 9.6 8 × 1.5 12
1 1/4" 32 6 × 1 6 6 × 1.2 7.2 6 × 1.5 9
1 1/2" 40 5 × 1 5 5 × 1.2 6 5 × 1.5 7.5
2" 50 4 × 1 4 4 × 1.2 4.8 4 × 1.5 6
Technical Data Specifications
Property Unit Value Test Method
Temperature range °C (-50 - 110) GB/T 17794-1999
Density range Kg/m3 45-65Kg/m3 ASTM D1667
Water vapor permeability Kg/(m.s.pa) ≤0.91×10 ﹣¹³ DIN 52 615 / BS 4370 Part 2 1973
μ - ≥10000 -
Thermal Conductivity W/(m.k) ≤0.030 (-20°C) ASTM C 518
≤0.032 (0°C)
≤0.036 (40°C)
Fire Rating - Class 0 & Class 1 BS 476 Part 6 part 7
Flame Spread and Smoke Developed Index - 25/50 ASTM E 84
Oxygen Index - ≥36 GB/T 2406, ISO4589
Water Absorption, % by Volume % 20% ASTM C 209
Dimension Stability - ≤5 ASTM C534
Fungi resistance - Good ASTM G21
Ozone resistance Good GB/T 7762-1987
Resistance to U.V. and weather Good ASTM G23
Key Advantages
Indoor Air Quality Friendly

Fiber-free, formaldehyde-free, low VOCs, and non-particulate content ensures a safe clean environment.

Quiet & Sound Dampening

Provides effective vibration damage mitigation and noise blocking for HVAC systems.

Durable & Long-Lasting

Engineered with high resistance to structural damage without relying on fragile external vapor retarders.

The Manufacturing Process of Thermal Insulation Rubber Foam Sheet

The three main components used in the manufacturing of elastomeric closed cell foam insulation include:

  • Synthetic rubber blend, typically nitrile butadiene rubber (NBR) and/or ethylene-propylene-diene monomer (EPDM).
  • Polyvinyl chloride (PVC).
  • A chemical foaming agent.

These components are combined in a large mixer, typically in batches of 500 pounds or more. The mixture is then put through extruding equipment to form a particular profile or shape, typically either a round tube or a flat sheet. The profile is heated in an oven to a specific temperature, a process that causes the chemical foaming agent to change from a solid to a gas.

When this occurs, thousands of tiny air pockets (cells)—all of which are connected—form. The profile is carefully cooled to ensure that these cells remain unbroken and intact, maintaining the material’s closed cell structure. It is then cut to size and packaged for shipment. Elastomeric foams are made without the use of chlorofluorocarbons (CFCs), hydrochlorofluorocarbons (HCFCs), or hydrofluorocarbons (HFCs), making them suitable for the toughest environmental specifications.

Frequently Asked Questions (FAQ)

What are the main benefits of using a closed-cell structure for insulation?

The expanded closed-cell structure prevents heat transfer and blocks moisture penetration, making it a highly efficient insulation material that prevents condensation on the outer surfaces of cold systems.

Are these insulation sheets environmentally safe?

Yes. The sheets are manufactured without the use of CFCs, HFCs, or HCFCs, ensuring compliance with strict environmental regulations and specifications.

How does the foam sheet contribute to indoor air quality?

The material is completely fiber-free, formaldehyde-free, and low-VOC, which prevents particulate discharge into the air and ensures safe indoor environments.

Can this insulation reduce sound and vibration noise?

Yes, the elastomeric rubber foam is highly effective at reducing HVAC system noise and blocking structural vibrations.

What are the primary raw materials used in the manufacturing process?

It is manufactured using a synthetic rubber blend (NBR and/or EPDM), Polyvinyl chloride (PVC), and a chemical foaming agent that expands under heat.

What is the fire performance rating of this insulation?

The technical data shows a fire rating of Class 0 & Class 1 when tested under the BS 476 Part 6 & 7 standard, alongside a low flame spread index.

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